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Products / 产品库 · 燃气调压柜(箱)

一柜管住压力、计量与切断Pressure, metering and shut-off in one cabinet

燃气调压柜:过滤、调压、切断、计量、放散装进同一箱体,落地接管就通气,适合厂区、园区与村镇点位。Gas regulating cabinet: filtration, regulation, shut-off, metering and relief in one enclosure.

首页Home/产品中心Products/燃气调压柜(箱)Gas regulating cabinet
燃气调压柜
01 / Overview

产品概述Product overview

调压柜是撬的“紧凑版”:不设独立基础平台,箱体本身做防护,占地只有撬的三分之一左右。800 Nm³/h 柜的进口压力 0.9–0.99 MPa、出口 20–25 kPa,一级调压即可满足;400 Nm³/h 单路柜(HBTR-NG/400)多用于厂区与商业用户;880 Nm³/h 调压箱用于小区与公建。A cabinet is the compact form: 800 Nm³/h at 0.9–0.99 MPa inlet and 20–25 kPa outlet in a single stage; 400 and 880 Nm³/h units serve plants and residential areas.

2026 年这类产品拿到了 EAC 认证,可以进入俄语区市场——对出口项目来说,这是能否投标的前置条件,而不只是加分项。EAC certification obtained in 2026 opens Russian-speaking markets — a bid prerequisite, not a bonus.

燃气调压柜
柜内调压段:主备两路与切断阀集中布置,开门即见全部操作点。Inside the cabinet: duty and standby lines with slam-shut grouped, every operating point visible on opening.
A / Working principle

工作原理:把一座小站装进箱体Working principle: a small station inside a box

调压柜是“站”的浓缩版:调压器、过滤器、安全切断阀、放散阀、计量与仪表全部装进一个可运输的箱体,现场只需基础与进出口接管。省掉的是土建与站房,不是功能。A regulating cabinet is a station in miniature: regulator, filter, slam-shut valve, relief, metering and instruments inside a transportable enclosure. What is saved is civil works and a building — not function.

箱体本身也是安全设备。它要保证通风(泄漏气体不能积聚)、防雨防尘、防爆(电气与照明按区域选型)、以及放散口的安全朝向。很多现场问题不是调压器不好,而是柜内通风不足、放散管朝向不对、或检修空间被塞满。The enclosure is safety equipment in its own right: it must ventilate so leaked gas cannot accumulate, keep rain and dust out, use Ex-rated electrics and lighting, and aim the vent safely. Many site problems trace to poor ventilation, a wrongly aimed vent, or no room left to service anything.

与独立调压站相比,柜的优势是占地小、工期短、可整体迁移;劣势是散热与检修空间受限,大流量、高压差的场合仍建议做站。选型判断标准是流量与压差,而不是“柜子便宜”。Against a built station, the cabinet wins on footprint, schedule and relocatability; it loses on heat dissipation and service room. For large flow or large ratios a station is still the right answer. The deciding variables are flow and ratio, not price.

02 / Structure

结构组成What is on the skid

01
箱体:户外防雨防腐结构,带门锁与通风百叶。Weatherproof enclosure with locks and louvres.
02
过滤与切断:过滤器、超压/失压切断阀。Filter and slam-shut.
03
调压器:一级或两级,按进出口压比确定。One or two stages by ratio.
04
安全放散:放散阀与放散管引出箱外。Relief valve vented outside.
05
计量(可选):流量计与就地显示。Optional meter.
06
报警:箱内可燃气体探测与声光报警。Gas detection and alarm.
03 / Advantages

核心优势Why this design

  • 占地小:箱式一体化,适合场地受限的改造项目。Small footprint for retrofit sites.
  • 落地即用:厂内完成组装试验,现场接管通气。Factory assembled, connect on site.
  • EAC 认证:可参与俄语区项目投标。EAC certified for export bids.
  • 免值守:配远程信号后可无人值守运行。Unattended with telemetry.
Gallery / 产品图片

产品实拍Product photos

燃气调压柜(箱)· 箱体与内装 1燃气调压柜(箱)· 箱体与内装 2燃气调压柜(箱)· 箱体与内装 3

燃气调压柜(箱)· 箱体与内装Regulating cabinet — enclosure and internals 点击图片放大查看。 Click to enlarge.

Models / 规格与实拍

按规格挑,点进去看现场实拍Pick a size, see the site photos

同一个型号,照片比文字更能说明做工:撬体骨架、管路走向、阀组排布、接地点和保温层都在里面。选一个规格,进去看它在车间和现场的实拍。Skid frame, piping runs, valve layout and insulation, shown as built.

04 / Specification

技术参数Technical data

参数调压箱 / 柜(常规系列)
进口压力 P10.02–4.0 MPa
出口压力 P21–5 kPa / 5–30 kPa / 30–150 kPa
调压精度 Pz≤ ±5%
关闭压力 Po1.2–1.25 倍出口压力
结构形式1+0 单路 · 1+1 一路调压一路旁通 · 2+0 两路无旁通 · 2+1 两路调压一路旁通
工作温度-40 ℃ ~ 60 ℃
适用介质天然气、人工煤气、液化石油气等
箱体材质钢板喷塑 · 不锈钢 · 彩钢板保温箱体
主要配置过滤器、调压器、安全切断阀、安全放散阀、球阀(或蝶阀)、计量仪表、主管道与控制管路
扩展功能流量计与压差计 · 数据采集系统 · 保温增温措施

集调压(计量)、过滤、安全切断、安全放散于一体,适用于居民小区、公服用户、直燃设备、燃气锅炉与工业炉窑供气。

以上为常规配置参数,取自公司产品画册;流量、介质、进出口压力与接口不同时按工况单独设计,以合同技术文件为准。

B / Selection

选型与计算要点Selection points

01
箱体尺寸要留检修空间 柜内设备排布不能“刚好塞满”。过滤器要能拆滤芯、调压器要能拆阀芯、计量要能离线校验。空间不足的柜子,后期维护成本远高于当初省下的钢板。Leave room to work Do not pack the enclosure tight. The filter element must come out, the regulator trim must come out, the meter must be removable for calibration. A cramped cabinet costs more in maintenance than the steel it saved.
02
通风与放散 柜体设进气百叶与出气口,放散管引至安全高度与安全方向,不能对着人流、楼梯或空调进风口。放散管要有防雨帽与防鸟网。Ventilation and venting Inlet louvers and an outlet, with the vent piped to a safe height and direction — never at people, stairs or air intakes — and fitted with a rain cap and bird screen.
03
防爆与电气 柜内属爆炸性气体环境,照明、接线盒、报警器都要按区域选型;柜外电缆引入要做密封。报警器与排风扇建议联动。Ex rating and electrics The interior is a hazardous area: lighting, junction boxes and detectors must be Ex-rated and cable entries sealed. Detection should interlock with the extract fan.
04
伴热与保温 北方项目要配电伴热与保温,重点在取压管与调压器阀体;只保温不伴热,取压管仍可能结冰。Tracing and insulation Northern sites need electric tracing plus insulation, especially on sensing lines and the regulator body. Insulation alone still lets a sensing line freeze.
05
噪声 大压差调压会产生啸叫。可在阀后加消音段、放大出口管径、或把柜体做成双层隔声结构;但根本办法还是把压差分到两级。Noise Large ratios whistle. A diffuser downstream, a larger outlet, or a double-skin enclosure all help — but splitting the ratio into two stages is the real fix.
05 / Duty

适用工况Typical duties

小区与公建供气Residential and public buildings厂区燃气入口Plant gas inlet商业综合体Commercial complexes出口项目(俄语区)Export projects
Fit / 适用与边界

适合什么工况,什么情况不适用Where it fits, and where it does not

这套设备适合Best for

  • 不设独立基础平台,占地小、安装快No separate foundation; small footprint, fast install
  • 箱体防护,适合小区、厂区等分散点位Enclosed design suits scattered residential and plant sites
  • 调压、切断、放散、探测集成Regulation, shut-off, relief and detection integrated
  • 维护在箱内完成,不受天气影响Maintenance indoors, weather independent

需要提前确认的边界Check before ordering

  • 流量上限受箱体尺寸限制,大流量需改撬装Flow limited by enclosure size; large flows need a skid
  • 安装位置对通风与探测有要求Ventilation and detection requirements depend on location
  • 箱内空间紧凑,检修需按规程停气Tight space; maintenance follows a shutdown procedure
Configuration / 标准配置

标准配置Standard configuration

箱体Enclosure防雨防腐箱体,设检修门与通风Weatherproof enclosure with access door and ventilation
过滤调压Filtration and regulation过滤器 + 调压器,双路或单路按用户要求Filter and regulator, single or twin stream
安全保护Safety切断阀、放散阀与压力显示Slam-shut, relief valve and pressure indication
气体探测Gas detection可燃气体探测器 + 声光报警,联动排风Combustible gas detector with alarm and forced ventilation
接口Connections进出口法兰按用户管网标准Inlet / outlet flanges to the user's network standard

以上为常规配置,实际随机组按工况与用户管网条件确定,可按需增减。Standard scope shown; final scope is set by duty and network conditions, and can be adjusted.

Components / 主要零部件

主要零部件Main components

箱体Enclosure防雨防腐,保护内装设备Weatherproof and corrosion-resistant
调压器Regulator出口压力稳定Stable outlet pressure
过滤器Filter拦截杂质Debris removal
安全切断阀Slam-shut超压切断Overpressure shut-off
可燃气体探测器Gas detector泄漏探测与声光报警Leak detection with alarm
压力表Pressure gauges进出口压力显示Inlet and outlet indication

零部件的品牌与型号按项目技术要求与用户指定品牌确定,页内不限定具体厂家。Brand and model are fixed by project specification and the user's approved vendor list.

C / FAQ

常见问题FAQ

柜子能放在室内吗?Can the cabinet sit indoors?

可以,但要满足通风、泄爆与防火分隔要求,且不能放在人员密集或封闭无通风的房间。多数项目放在室外或有独立通风的房间。Yes, with ventilation, explosion relief and fire separation, and never in an occupied or unventilated room. Most projects place it outdoors or in a separately ventilated room.

放散管要多高?How tall should the vent be?

按规范与现场条件确定,原则是排放物不能进入人员活动区、不能靠近进气口与火源。设计阶段就要定,不要现场临时加高。Per code and site conditions: discharge must not reach occupied areas or sit near air intakes and ignition sources. Fix it at design stage, not on site.

冬天取压管结冰怎么解决?How is an iced sensing line solved?

加电伴热并保温,或把取压点移到温度更稳定的位置;也可在取压管加隔离罐。结冰会让调压器读错压力,出口压力异常升高。Trace and insulate, relocate the tap to a warmer point, or add a isolating pot. Ice makes the regulator read a false pressure and drives the outlet high.

柜内可以加计量吗?Can metering be added inside?

可以,一体化调压计量柜很常见。但要为计量段留出直管段与校验接口,并考虑换表时的吊装空间。Yes — integrated cabinets are common — but reserve straight lengths and a calibration port, and allow room to lift a meter out.

柜体需要接地吗?Does the cabinet need earthing?

需要。柜体、管道与电气设备都要可靠接地,防雷与防静电按规范做,接地电阻要实测记录。Yes. Enclosure, pipework and electrics all need reliable earthing, with lightning and static protection to code and measured resistance recorded.

07 / Related

同类设备Related equipment

把你的工况发过来,我们出选型表Send your duty, we return a selection sheet

需要提供:介质、最大/最小流量、进口压力、出口压力、现场热源(电/热水/蒸汽)、安装场地条件。We need medium, min/max flow, inlet and outlet pressure, available heat source and site conditions.