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Products / 产品库 · 燃气计量撬 / CNG 减压计量撬

过多少气,表上分明Every cubic metre, on the meter

燃气计量撬:涡轮或罗茨计量配温压补偿,进出贸易结算的气量在表上一目了然。Gas metering skid: turbine or Roots meter with pressure/temperature compensation for custody transfer.

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燃气计量撬
01 / Overview

产品概述Product overview

计量撬的选型难点不在流量计本身,而在“流量范围”和“结算方式”。用气有大小月、昼夜差异大的场合,单一流量计的量程比往往撑不住,需要双表并联或宽量程比表;贸易结算还要考虑温压补偿、整流直管段与检定证书。泰燃在 200 Nm³/h 燃气计量撬(HBTR-NG/200)与 300 Nm³/h CNG 减压计量撬(RTQ300/250)上都按实际用气曲线定表,而不是按管径配表。Meter selection turns on rangeability and settlement method, not pipe size; units are sized to the actual demand curve.

撬上典型顺序:过滤 → 切断 → 调压(CNG 场合含两级减压与换热)→ 整流 → 计量 → 出口。仪表信号可上传至用户 DCS 或能源管理平台。Filter, shut-off, regulation, straightening, metering, outlet; signals can go to DCS or an energy platform.

燃气计量撬
计量段:流量计前后直管段按表要求预留,整流与取压位置在图上标全。Metering section: straight lengths reserved as specified, with straightening and taps marked on the drawing.
A / Working principle

工作原理:计量为什么必须和调压一起做Working principle: why metering belongs with regulating

计量撬把调压、过滤、计量、切断与远传做在一个底座上。之所以强调“一起做”,是因为计量精度对上游流态极其敏感:调压器出来的气流如果还有旋涡、脉动或压力波动,表就会读偏,而且偏差是系统性的,不是偶发。A metering skid combines regulation, filtration, metering, shut-off and telemetry on one base. The reason they belong together is that accuracy is highly sensitive to upstream flow condition: swirl, pulsation or pressure ripple leaving the regulator biases the meter systematically, not occasionally.

因此直管段、整流器与取压位置不是“可有可无的细节”。涡轮与超声波表对直管段要求不同,罗茨表对脉动更敏感;这些要求在方案阶段就要落到图上,现场再补装整流器往往来不及。Straight lengths, flow conditioners and tap positions are therefore not optional detail. Turbine and ultrasonic meters have different straight-length needs, and Roots meters are sensitive to pulsation; these belong on the drawing at design stage — retrofitting a conditioner on site rarely works.

计量还涉及贸易结算:表要检定、要有检定证书、要有封缄;数据要能远传并能追溯。计量撬的价值就在这里——它把“设备”做成了“可结算的节点”。Custody transfer adds its own requirements: calibration, certificates and seals, with data remotely transmitted and traceable. That is the value of a metering skid — it turns equipment into a billable node.

02 / Structure

结构组成What is on the skid

01
过滤段:滤芯式过滤器带差压监测。Filter with differential monitoring.
02
切断与调压:安全切断阀、调压阀组。Slam-shut and regulator group.
03
计量段:涡轮/罗茨/超声波流量计,整流器与直管段。Turbine, Roots or ultrasonic meter with straightening.
04
补偿与显示:温压变送器、流量积算仪。Transmitters and flow computer.
05
取样与放散:取样口、放散阀。Sampling point and relief.
06
撬体与控制:底座、防爆接线、数据远传。Base, Ex wiring, telemetry.
03 / Advantages

核心优势Why this design

  • 按曲线选表:按实际用气曲线定量程比,避免小流量不计量。Meter sized to the demand curve.
  • 结算可用:配温压补偿与检定证书,可用于贸易结算。Custody-transfer ready with compensation.
  • 一体交付:调压与计量同撬,减少接口。Regulation and metering on one skid.
  • 数据可接:标准信号上传用户平台。Standard signals to user platform.
Gallery / 产品图片

产品实拍Product photos

计量撬 · 计量段与直管段 1计量撬 · 计量段与直管段 2计量撬 · 计量段与直管段 3

计量撬 · 计量段与直管段Metering skid — metering run 点击图片放大查看。 Click to enlarge.

04 / Specification

技术参数Technical data

型号示例ModelHBTR-NG/200 · RTQ300/250HBTR-NG/200 · RTQ300/250
额定流量Flow200 / 300 Nm³/h200 / 300 Nm³/h
介质Medium天然气 / CNGNatural gas / CNG
进口压力Inlet管道 0.2–0.4 MPa;CNG ≤ 20 MPa0.2–0.4 MPa; CNG ≤20 MPa
出口压力Outlet按用户设定As specified
计量精度Accuracy1.0 / 1.5 级(按表型)Class 1.0 / 1.5
信号Signals4–20 mA / RS485,可远传4–20 mA / RS485

表中为该系列典型配置。项目流量、介质与进出口压力不同时按工况单独设计,参数以合同技术文件为准。Typical configuration; units are engineered per duty and the contract data sheet governs.

B / Selection

选型与计算要点Selection points

01
按流量区间选表型 先给最小与最大流量,再看量程比。涡轮表量程比有限但精度高;罗茨表适合中小流量、量程比宽;超声波表量程比最大、压损小,但对安装条件与气质要求高。Meter type by flow band Start from minimum and maximum flow and the turndown needed. Turbine offers high accuracy over a limited range; Roots suits small-to-medium flow with wide turndown; ultrasonic has the widest turndown and low loss but is pickiest about installation and gas quality.
02
直管段与整流 按表型与规范预留上游与下游直管段,空间不足时用整流器补偿并做流量比对验证,不能凭经验砍短。Straight lengths Reserve upstream and downstream lengths per meter type and code. Where space is short, use a conditioner and verify by comparison — never simply shorten the length.
03
压力与温度补偿 气体体积随压力温度变化,贸易结算必须做温压补偿并换算到标准状态。补偿仪表要检定,参数要可核查。Pressure and temperature compensation Gas volume varies with pressure and temperature, so custody transfer needs compensation to base conditions. The compensating instruments need calibration and the parameters must be auditable.
04
过滤与保护 表前必须过滤,且过滤器要能在线排污或切换。一颗焊渣进入涡轮表,维修成本远高于过滤器。Filtration Filtration upstream is mandatory, with blow-down or a duplex arrangement. A weld slug in a turbine meter costs far more than the filter.
05
数据与远传 结算数据要有本地存储与远程上传,通讯中断时不能丢数据;报警(超压、超流量、通信故障)要能推送。Data and telemetry Billing data needs local storage and remote upload without loss during a comms outage, with alarms for overpressure, over-flow and comms failure.
05 / Duty

适用工况Typical duties

企业能源核算Corporate energy accounting贸易结算计量Custody transferCNG 点供计量CNG point-supply metering锅炉房与窑炉配气Boiler and furnace distribution
Fit / 适用与边界

适合什么工况,什么情况不适用Where it fits, and where it does not

这套设备适合Best for

  • 计量段独立成撬,便于检定与比对Standalone metering run, easy to verify
  • 直管段与整流按计量要求配置,精度有保障Straight run and conditioning to metering rules
  • 数据可远传,支持结算报表Remote data for settlement reporting
  • 可与调压撬拼装,减少占地Can be combined with a regulating skid

需要提前确认的边界Check before ordering

  • 上游流态不稳会影响精度,需保证直管段Unstable upstream flow hurts accuracy; straight run required
  • 不同计量原理对介质洁净度要求不同Each metering principle has its own cleanliness limit
  • 检定周期与资质由当地计量机构规定Verification cycle set by the local authority
Configuration / 标准配置

标准配置Standard configuration

计量段Metering run流量计前后保证直管段与整流Straight run and flow conditioning upstream and downstream
流量计Flow meter超声、涡轮或罗茨,按流量范围与精度选Ultrasonic, turbine or Roots, by range and accuracy
温压补偿P/T compensation温度、压力变送器 + 流量计算机Temperature and pressure transmitters with flow computer
校验Calibration设校验接口,便于在线比对Calibration tapping for in-line verification
远传Telemetry流量数据上传,支持结算报表Flow data upload for settlement reporting
撬体Skid整体撬装,计量段可整体吊装Skid-mounted metering run, liftable as one piece

以上为常规配置,实际随机组按工况与用户管网条件确定,可按需增减。Standard scope shown; final scope is set by duty and network conditions, and can be adjusted.

Components / 主要零部件

主要零部件Main components

流量计Flow meter贸易或过程计量Custody or process metering
流量计算机Flow computer换算标况体积,输出结算数据Normalises volume, outputs settlement data
温度/压力变送器P/T transmitters为流量换算提供补偿参数Provide compensation inputs
整流器Flow conditioner改善流速分布,保证计量精度Conditions velocity profile for accuracy
球阀Ball valves计量段切断与旁通Isolation and bypass for the metering run
过滤器Filter保护流量计Protects the meter

零部件的品牌与型号按项目技术要求与用户指定品牌确定,页内不限定具体厂家。Brand and model are fixed by project specification and the user's approved vendor list.

C / FAQ

常见问题FAQ

计量偏差大是什么原因?Why is the error large?

先查直管段与流态,再查温压补偿参数是否设置正确,最后才是表本身。多数偏差来自安装与参数,不是表坏了。Check straight lengths and flow condition, then the compensation parameters, and only then the meter. Most error comes from installation and settings.

表需要多久检定一次?How often is the meter calibrated?

按计量法规与贸易结算要求执行,检定周期与表型、用途有关;检定证书要留存并可追溯。Per metrology rules for custody transfer; the interval depends on type and duty, and certificates must be retained and traceable.

可以一台表覆盖全部流量吗?Can one meter cover all flow?

量程比足够时可以。若最小流量远低于表的下限,会出现“小流量不计量”,此时应做双表并联或选宽量程表。If the turndown covers it. Where minimum flow falls below the meter's lower limit the small flows go unmeasured — use parallel meters or a wider-range type.

压损大怎么办?How to reduce pressure loss?

检查过滤器是否堵塞、管径是否偏小、表型是否选得过大或过小。压损过大既浪费能量,也会影响下游压力。Check filter fouling, pipe sizing and whether the meter is wrongly sized. Excessive loss wastes energy and disturbs downstream pressure.

停电后数据会丢吗?Is data lost in a power cut?

正规配置有本地存储与后备电源,短时停电不丢数据。采购时要写清存储容量与断电保持时间。Proper configurations store locally with battery backup, so a short outage loses nothing. Specify storage capacity and retention time in the purchase contract.

07 / Related

同类设备Related equipment

把你的工况发过来,我们出选型表Send your duty, we return a selection sheet

需要提供:介质、最大/最小流量、进口压力、出口压力、现场热源(电/热水/蒸汽)、安装场地条件。We need medium, min/max flow, inlet and outlet pressure, available heat source and site conditions.